The Ideal Granulator for Powdered Raw Materials
When working with powdered fertilizer ingredients, double roller press granulators emerge as the superior choice. These machines compact powder directly into granules under high pressure, eliminating the need for liquid binders. Key advantages include:
- Versatility: Handles various powdered formulations
- Energy efficiency: Saves over 30% energy compared to wet granulation
- Premium quality: Produces high-strength granules with minimal breakage
- Easy maintenance: Simple design with fewer breakdowns
Production Capacity for Large-Scale Plants
Standard fertilizer production lines offer wide capacity ranges:
- Small-scale: 1-5 tons/hour
- Medium-scale: 5-20 tons/hour
- Large-scale: 20-50+ tons/hour
For major fertilizer manufacturers, we recommend systems with 30+ tons/hour capacity, achievable through:
- Parallel operation of multiple roller press granulators
- Automated batching and packaging systems
- Comprehensive screening and recycling mechanisms
The Power of Modular Design
Modern large-scale plants favor modular configurations with multiple granulation units because they enable:
- Flexible capacity adjustment based on market demand
- Maintenance without production shutdowns
- Gradual capacity expansion
