In modern fertilizer production, the disc granulator, with its unique design and efficient operation, has become a core piece of equipment in organic and compound fertilizer production lines. By tilting and rotating the disc and precisely controlling process parameters, it converts powdered raw materials into uniform, solid granules, greatly facilitating fertilizer storage, transportation, and application.
The disc granulator’s unique advantage lies in its simple yet efficient design. By adjusting the disc’s tilt angle, rotation speed, and water spray volume, the operator can precisely control the granule size, density, and strength to meet the specific needs of different crops and soil conditions.Compared to other granulation methods, the disc granulator utilizes the material’s own gravity and the friction of the disc wall to complete the granulation process, reducing energy consumption by 20-30%.
In the complete fertilizer production system, the disc granulator plays a key role in connecting the upstream and downstream. It receives uniformly mixed ingredients from the mixer, forms granules through a precise granulation process, and then transfers them to the fertilizer dryer, fertilizer cooler, and screening equipment.
With the deepening of smart manufacturing and green production concepts, disc granulation technology is developing towards intelligent and energy-saving directions.The new generation of disc pelletizers integrates sensors and automatic control systems, enabling real-time monitoring and adjustment of operating parameters to optimize the production process. Furthermore, the use of new materials and improvements in equipment structure are continuously improving the efficiency and durability of disc pelletizers.
